•  
    Page 1 of 12 12311 ... LastLast
    Results 1 to 10 of 119

    Thread: Engine Top End

    1. #1
      Almost time to do my timing belt xintersecty's Avatar
      Join Date
      Sep 2010
      Location
      West Union, SC
      Posts
      1,687
      Thanks
      86
      Thanked 181 Times in 156 Posts

      Engine Top End

      As a couple of you know, I had my timing belt slip off. Well I finally got it back home and after some time I got into it yesterday to check the timing and compression.

      I reset the timing (crank pointed to bottom and cams pointed to each other). No start. I then checked the compression in cylinder one and four. No pressure. So pretty much I think I have issues (duh!). I can move the engine by hand I don't feel any jamming. So I think I might be able to do a head job and hopefully my pistons are ok. If not I can replace it.

      So before I go down this path I need advice on the best way to proceed.

      1) should I pull the engine entirely ( I would replace the clutch)
      2) Or work with in the car

      My biggest concern is removing the exhaust header. The bolts and nuts are pretty much rusted shut. Once I get into that I bet those bolts are going to snap.

      So guys who have done this job, advice? I should be able to pull the top end by removing the exhaust, intake headers.


      Please do not power off, firmware update pending.....

    2. #2
      Almost time to do my timing belt xintersecty's Avatar
      Join Date
      Sep 2010
      Location
      West Union, SC
      Posts
      1,687
      Thanks
      86
      Thanked 181 Times in 156 Posts
      I forgot to post the timing marks pictures. Just a check with the group the make sure they are correct.

      Cams
      Name:  2015-06-21 17.04.47.jpg
Views: 1578
Size:  296.6 KB

      Crank
      Name:  2015-06-21 17.05.03.jpg
Views: 1477
Size:  292.4 KB
      Please do not power off, firmware update pending.....

    3. #3
      Administrator Daox's Avatar
      Join Date
      Jan 2007
      Location
      Wisconsin
      Posts
      2,523
      Thanks
      172
      Thanked 92 Times in 80 Posts
      I'd price out parts. Are you going to replace the head, or just the bent valves? How much is a salvage yard engine? If its only $300, swapping it may be easier than doing a head job. It'll certainly take more time.

    4. #4
      Almost time to do my timing belt xintersecty's Avatar
      Join Date
      Sep 2010
      Location
      West Union, SC
      Posts
      1,687
      Thanks
      86
      Thanked 181 Times in 156 Posts
      have not priced anything yet. I am leery of used engines as you don't know and I have been burned on so-called mileage numbers before. I would rather pull the head and take to a shop. I don't have a valve tool.
      Last edited by xintersecty; 06-22-2015 at 09:53 PM.
      Please do not power off, firmware update pending.....

    5. #5
      Almost time to do my timing belt xintersecty's Avatar
      Join Date
      Sep 2010
      Location
      West Union, SC
      Posts
      1,687
      Thanks
      86
      Thanked 181 Times in 156 Posts
      So a quick questions to the guys who have pulled the head before. Any last minute of advice before I rip mine apart?
      Please do not power off, firmware update pending.....

    6. #6
      Administrator Daox's Avatar
      Join Date
      Jan 2007
      Location
      Wisconsin
      Posts
      2,523
      Thanks
      172
      Thanked 92 Times in 80 Posts
      Don't break anything?

      Nah, but a good one is to take lots of pics along the way unless you're comfortable with the work.

      Then, share the pics with us!

    7. #7
      Almost time to do my timing belt xintersecty's Avatar
      Join Date
      Sep 2010
      Location
      West Union, SC
      Posts
      1,687
      Thanks
      86
      Thanked 181 Times in 156 Posts
      Quote Originally Posted by Daox View Post
      Nah, but a good one is to take lots of pics along the way unless you're comfortable with the work.
      Then, share the pics with us!
      You know both will happen! I am sure there is a server somewhere under duress from all my pictures. Looking forward to that part, as several people here have busted the head off and we have no pictures.
      Please do not power off, firmware update pending.....

    8. #8
      Almost time to do my timing belt xintersecty's Avatar
      Join Date
      Sep 2010
      Location
      West Union, SC
      Posts
      1,687
      Thanks
      86
      Thanked 181 Times in 156 Posts
      Ok I got started on removing the headers.

      Exhaust Header:
      I sprayed BB blaster on all the nuts and broke them using a long 3/4 drive. They are all 12mm nuts. I removed the Catalytic Converter and heat shield
      Name:  2015-07-05 16.45.11.jpg
Views: 1518
Size:  309.5 KB Name:  2015-07-05 16.45.34.jpg
Views: 1515
Size:  306.3 KB

      I have a crack in my exhaust header. Maybe I should weld a new one? Know where I can find a plate?
      Name:  2015-07-05 16.45.38.jpg
Views: 1442
Size:  309.1 KB
      Please do not power off, firmware update pending.....

    9. #9
      Almost time to do my timing belt xintersecty's Avatar
      Join Date
      Sep 2010
      Location
      West Union, SC
      Posts
      1,687
      Thanks
      86
      Thanked 181 Times in 156 Posts
      Intake. There is a lot of stuff in the way and this turned out to be a major job. I still did not get it finished as there are four more bolts that I could only access from the back side.

      This valve controls the water going into the engine cooling system. Check your hoses
      Name:  2015-07-05 16.56.41.jpg
Views: 1447
Size:  304.3 KB

      Fuel Rail, just unbolt and remove the wires
      Name:  2015-07-05 17.17.35.jpg
Views: 1527
Size:  269.1 KB

      Just pull it out and move it aside, no need to remove it.
      Name:  2015-07-05 17.22.27.jpg
Views: 1545
Size:  296.8 KB

      I don't know what is that. A 5mm Allen Key removed it
      Name:  2015-07-05 17.22.44.jpg
Views: 2008
Size:  282.4 KB

      Here is the other side of that hose
      Name:  2015-07-05 17.22.54.jpg
Views: 1456
Size:  290.9 KB

      Pulled off the intake hose. It's broken. Maybe time for a custom cold air intake.
      Name:  2015-07-05 17.25.13.jpg
Views: 1773
Size:  287.1 KB
      Please do not power off, firmware update pending.....

    10. #10
      Almost time to do my timing belt xintersecty's Avatar
      Join Date
      Sep 2010
      Location
      West Union, SC
      Posts
      1,687
      Thanks
      86
      Thanked 181 Times in 156 Posts
      Throttle body:

      Name:  2015-07-05 17.32.27.jpg
Views: 1408
Size:  289.5 KB

      Fly by wire controls.
      Name:  2015-07-05 17.32.34.jpg
Views: 1441
Size:  295.3 KB

      Needs some serious cleaning
      Name:  2015-07-05 17.32.50.jpg
Views: 1935
Size:  279.5 KB

      The header is held steady by a plate on the backside.
      Name:  2015-07-05 17.48.41.jpg
Views: 1381
Size:  288.8 KB

      Moved the alternator out of the way. That is mounted to a couple of header bolts.
      Name:  2015-07-05 18.20.38.jpg
Views: 1370
Size:  290.1 KB




      Please do not power off, firmware update pending.....

    Page 1 of 12 12311 ... LastLast

    Similar Threads

    1. Replies: 9
      Last Post: 02-23-2015, 12:32 AM
    2. Replies: 58
      Last Post: 02-03-2014, 04:41 PM
    3. Engine running rough and engine and hold light flashing
      By mpk4463 in forum Troubleshooting and Maintenance
      Replies: 10
      Last Post: 10-10-2013, 11:50 PM
    4. turbo charging, engine swap or engine build up
      By BS1313 in forum Engine & Drivetrain
      Replies: 8
      Last Post: 12-10-2011, 05:24 PM
    5. Replies: 14
      Last Post: 10-08-2010, 03:50 PM

    Tags for this Thread

    Posting Permissions

    • You may not post new threads
    • You may not post replies
    • You may not post attachments
    • You may not edit your posts
    •