1 Disconnect the cable from the negative battery terminal
2 On L91 and LXT engines, disconnect the spark plug wires from the spark plugs
3 On LXV engines, remove the ignition coil assembly from the valve cover
4 Detach the PCV hose from the valve cover.
5 Detach the electrical connectors to the sensors routed in the main wiring harness and reposition the harness away from the valve cover.
6 Remove the valve cover bolts, then lift the valve cover off. Tap gently with a soft-face hammer, if necessary, to break the gasket seal.
7 Remove the valve cover and the O-rings around each bolt hole opening
8 Clean the gasket surfaces on the intake manifold, cylinder head and valve cover. Use a shop rag and brake cleaner to wipe off all residue and gasket material from the sealing surfaces.
9 Insert a new valve cover gasket into the grooved recess in the valve cover. Make sure the gasket is positioned properly in the groove, then install the O-rings around each of the bolt holes.
10 Apply a bead of RTV sealant to the joints where the front camshaft bearing caps meet the cylinder head and to the semi-circular cutouts
11 The remainder of installation is the reverse of removal. Tighten the valve cover bolts evenly, starting with the center bolts and working outward, torque to 71 inch pounds.
![]()