2005 Aveo TSBs


Component Description:
1. FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
Bulletin Number: PIC-3209-B
Bulletin Date: Dec 2008
Vehicle: 2,005 Chevrolet Aveo

Summary:
GENERAL MOTORS: IT HAS BEEN IDENTIFIED THAT THE CURRENT FUEL GAUGE INACCURATE/INOPERATIVE DIAGNOSTICS IN SI-2000 ARE MISSING SOME VERY IMPORTANT INFORMATION. ( NHTSA ITEM NUMBER - 10028484 )

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Component Description:
2. FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP
Bulletin Number: SB-08241
Bulletin Date: Oct 2008
Vehicle: 2,005 Chevrolet Aveo

Summary:
CHEVROLET: VEHICLE MAY EXPERIENCE A CONDITION WHERE THE FUEL TANK FILLER CAP WON'T TIGHTEN PROPERLY, OR THE FUEL TANK FILLER CAP WON'T COME OFF, OR IS BROKEN. CSC LETTER WAS RECEIVED. ( NHTSA ITEM NUMBER - 10028488 )

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Component Description:
3. ENGINE AND ENGINE COOLING:ENGINE
Bulletin Number: 08135
Bulletin Date: May 2008
Vehicle: 2,005 Chevrolet Aveo

Summary:
ON-BOARD DIAGNOSTICS (OBD) SYSTEM AND SCAN TOOL COMMUNICATIONS-REPROGRAM ENGINE CONTROL MODULE (ECM). CALIFORNIA ONLY. CSC WAS RECEIVED. ( NHTSA ITEM NUMBER - 10025327 )

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Component Description:
4. ELECTRICAL SYSTEM
Bulletin Number: 08-06-04-027
Bulletin Date: Apr 2008
Vehicle: 2,005 Chevrolet Aveo

Summary:
EI08145-1.6L L91, SES LIGHT ILLUMINATED, P0420 CATALYST SYSTEM LOW EFFICIENCY, O2 LEAN LIMIT CODE P0131, P0133. ( NHTSA ITEM NUMBER - 10025422 )

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Component Description:
5. ENGINE AND ENGINE COOLING:ENGINE
Bulletin Number: 06-06-01-021
Bulletin Date: Mar 2008
Vehicle: 2,005 Chevrolet Aveo

Summary:
EI06005 - 1.6L L91 TIMING BELT INSPECTION, MAINTENANCE, WORN, WEAR. ( NHTSA ITEM NUMBER - 10020843 )

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Component Description:
6. ENGINE AND ENGINE COOLING:ENGINE
Bulletin Number: 08-06-04-009
Bulletin Date: Feb 2008
Vehicle: 2,005 Chevrolet Aveo

Summary:
L91 SHORT DRIVE CYCLE, BELOW FREEZING TEMPERATURES AND HIGH HUMIDITY MAY RESULT IN THROTTLE BODY ICING CONDITION (DIAGNOSIS AND REPORT CONCERN FIRST, INSTALL PCV VALVE KIT). 2004-2005 CHEVROLET AVEO (U.S. ONLY) WITH 1.6L 4-CYLINDER ENGI ( NHTSA ITEM NUMBER - 10024234 )

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Component Description:
7. ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)
Bulletin Number: 4294
Bulletin Date: Dec 2007
Vehicle: 2,005 Chevrolet Aveo

Summary:
CRANKCASE CONTAMINATION DUE TO COOLANT IN THE ENGINE OIL - RESEAL CASTING PLUG. WITH BUILT BEFORE VIN BREAKPOINT 8B067818 (JULY 24, 2007) & 1.6L ENGINE (VIN 6 - RPO L91 OR LXT). ( NHTSA ITEM NUMBER - 10023757 )

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Component Description:
8. AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE
Bulletin Number: 070941007
Bulletin Date: Nov 2007
Vehicle: 2,005 Chevrolet Aveo

Summary:
AIRBAG READINESS LIGHT ON, DTC'S 52, 56, B1378 AND/OR B1382 SET (INSTALL UPDATED SIDE AIRBAG CONNECTOR). ( NHTSA ITEM NUMBER - 10023980 )

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Component Description:
9. DIGITAL INSTRUMENT PANEL
Bulletin Number: 070849017
Bulletin Date: Sep 2007
Vehicle: 2,005 Chevrolet Aveo

Summary:
SPEEDOMETER INACCURATE/DISPLAYS HIGHER THAN ACTUAL SPEED (REPLACE IP CLUSTER) ( NHTSA ITEM NUMBER - 10023220 )

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Component Description:
10. POWER TRAIN:AUTOMATIC TRANSMISSION
Bulletin Number: 070730007
Bulletin Date: Apr 2007
Vehicle: 2,005 Chevrolet Aveo

Summary:
AUTOMATIC TRANSAXLE/TRANSMISSION SHIFT LEVER MAY NOT SHIFT OUT OF PARK (REPLACE BRAKE TRANSAXLE SHIFT INTERLOCK (BTSI) SOLENOID). ( NHTSA ITEM NUMBER - 10022265 )

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Component Description:
11. SEAT BELTS:REAR
Bulletin Number: 4247
Bulletin Date: Oct 2006
Vehicle: 2,005 Chevrolet Aveo

Summary:
REAR SEAT BELT BUCKLE LAYOUT. ( NHTSA ITEM NUMBER - 10020578 )

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Component Description:
12. ENGINE AND ENGINE COOLING:ENGINE
Bulletin Number: 3936
Bulletin Date: Oct 2006
Vehicle: 2,005 Chevrolet Aveo

Summary:
BROKEN TIMING BELT PRIOR TO 60,000 MILES. BENT OR BROKEN CRANK, ENGINE FAILURE, AND NO START VALVES UNDER WARRANTY. ( NHTSA ITEM NUMBER - 10020573 )

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Component Description:
13. SUSPENSION
Bulletin Number: 060309001
Bulletin Date: Feb 2006
Vehicle: 2,005 Chevrolet Aveo

Summary:
REAR WHEEL BEARING NOISE AND/OR SQUEAK/SQUEAL FROM REAR OF VEHICLE. ( NHTSA ITEM NUMBER - 10019512 )

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Component Description:
14. ENGINE AND ENGINE COOLING:ENGINE
Bulletin Number: 060601001
Bulletin Date: Jan 2006
Vehicle: 2,005 Chevrolet Aveo

Summary:
ENGINE OIL LEAK AT OIL PAN DRAIN PLUG. ( NHTSA ITEM NUMBER - 10019475 )

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Component Description:
15. SUSPENSION
Bulletin Number: 050308015
Bulletin Date: Nov 2005
Vehicle: 2,005 Chevrolet Aveo

Summary:
METALLIC KNOCKING NOISE FROM FRONT OF VEHICLE. TO INCLUDE PONTIAC WAVE 2005. ( NHTSA ITEM NUMBER - 10019018 )

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Component Description:
16. ENGINE AND ENGINE COOLING:ENGINE
Bulletin Number: 050604065
Bulletin Date: Oct 2005
Vehicle: 2,005 Chevrolet Aveo

Summary:
HARD START, NO START, OR ROUGH IDLE IN TEMPERATURES NEAR OR BELOW -20 DEGREES C (-4 DEGREES F). TO INCLUDE 2005 PONTIAC WAVE. ( NHTSA ITEM NUMBER - 10017762 )

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Component Description:
17. ENGINE AND ENGINE COOLING
Bulletin Number: 050601030
Bulletin Date: Sep 2005
Vehicle: 2,005 Chevrolet Aveo

Summary:
INTERMITTENT MISFIRE COLD DURING DECELERATION OR STEADY STATE HIGHWAY DRIVING WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0700, P1781 AND/OR U0401. ( NHTSA ITEM NUMBER - 10017820 )

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Component Description:
18. OTHER
Bulletin Number: 040089007
Bulletin Date: Sep 2005
Vehicle: 2,005 Chevrolet Aveo

Summary:
LOCATING RADIO, KEY AND IMMOBILIZER CODES. ( NHTSA ITEM NUMBER - 10012692 )

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Component Description:
19. ENGINE AND ENGINE COOLING:ENGINE
Bulletin Number: 01112005
Bulletin Date: Jan 2005
Vehicle: 2,005 Chevrolet Aveo

Summary:
REPLACING THE ENGINE'S OIL PAN DRAIN PLUG SEALING WASHER. ( NHTSA ITEM NUMBER - 10013574 )

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Component Description:
20. POWER TRAIN:AUTOMATIC TRANSMISSION
Bulletin Number: 01132005
Bulletin Date: Jan 2005
Vehicle: 2,005 Chevrolet Aveo

Summary:
AUTOMATIC TRANSMISSION OPERATING CHARACTERISTIC FOR THE 2004 THROUGH 2005 AVEO. ( NHTSA ITEM NUMBER - 10013577 )

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Component Description:
21. ENGINE AND ENGINE COOLING:ENGINE
Bulletin Number: 040604067
Bulletin Date: Oct 2004
Vehicle: 2,005 Chevrolet Aveo

Summary:
INFORMATION ON CKP LEARN PROCEDURE AFTER ENGINE CONTROL MODULE (ECM) REFLASH OR REPLACEMENT. 2004-2005 CHEVROLET EPICA, OPTRA, VIVANT AND 2005 PONTIAC WAVE. ( NHTSA ITEM NUMBER - 10011068 )

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Component Description:
22. OTHER
Bulletin Number: 040089034
Bulletin Date: Aug 2004
Vehicle: 2,005 Chevrolet Aveo

Summary:
NEW FEATURES TO BE REVIEWED DURING THE PRE-DELIVERY INSPECTION (PDI) PROCESS. TO INCLUDE 2005 PONTIAC WAVE. ( NHTSA ITEM NUMBER - 10011187 )

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Component Description:
23. OTHER
Bulletin Number: 3087
Bulletin Date: Jan 2004
Vehicle: 2,005 Chevrolet Aveo

Summary:
IMMOBILIZER OPTIONAL. ( NHTSA ITEM NUMBER - 10010223 )

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Component Description:
24. ENGINE AND ENGINE COOLING
Bulletin Number: 3064
Bulletin Date: Jan 2001
Vehicle: 2,005 Chevrolet Aveo

Summary:
SERVICE ENGINE SOON LIGHT ENGINE MISFIRE AND P1781 DIAGNOSTIC TROUBLE CODE. ( NHTSA ITEM NUMBER - 10011589 )

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Component Description:
25. SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTSISC:ROTOR
Bulletin Number: 3158
Bulletin Date: Jan 2001
Vehicle: 2,005 Chevrolet Aveo

Summary:
FRONT BRAKE ROTOR SPECIFICATIONS. ( NHTSA ITEM NUMBER - 10010291 )

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Component Description:
26. ENGINE AND ENGINE COOLING
Bulletin Number: 3160
Bulletin Date: Jan 2001
Vehicle: 2,005 Chevrolet Aveo

Summary:
ENGINE BLOCK HEATER INFORMATION. ( NHTSA ITEM NUMBER - 10010544 )

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Component Description:
27. ENGINE AND ENGINE COOLING:ENGINE
Bulletin Number: 3166A
Bulletin Date: Jan 2001
Vehicle: 2,005 Chevrolet Aveo

Summary:
SERVICE ENGINE SOON LIGHT DUE TO A P0106, P0300 AND/OR P2279. TO INCLUDE THE NEW 2005 PONTIAC WAVE. ( NHTSA ITEM NUMBER - 10010839 )

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Component Description:
28. ENGINE AND ENGINE COOLING:ENGINE
Bulletin Number: 3273
Bulletin Date: Jan 2001
Vehicle: 2,005 Chevrolet Aveo

Summary:
ENGINE TICK AFTER SITTING FOR PROLONGED PERIODS. ( NHTSA ITEM NUMBER - 10017205 )

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Component Description:
29. ENGINE AND ENGINE COOLING:ENGINE
Bulletin Number: 3273A
Bulletin Date: Jan 2001
Vehicle: 2,005 Chevrolet Aveo

Summary:
VALVE LASH ADJUSTER TICK NOISE ON 1.6L ENGINES - BLEED AIR OR INSPECT ADJUSTERS. ( NHTSA ITEM NUMBER - 10017225 )

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Component Description:
30. ENGINE AND ENGINE COOLING
Bulletin Number: 3291
Bulletin Date: Jan 2001
Vehicle: 2,005 Chevrolet Aveo

Summary:
ENGINE OIL PAN DRAIN PLUG REPLACEMENT INFORMATION. THIS INCLUDES 2005 PONTIAC WAVE TB. ( NHTSA ITEM NUMBER - 10013553 )

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Component Description:
31. POWER TRAIN:AUTOMATIC TRANSMISSION
Bulletin Number: 3297
Bulletin Date: Jan 2001
Vehicle: 2,005 Chevrolet Aveo

Summary:
COLD SHIFT CHARACTERISTICS. ( NHTSA ITEM NUMBER - 10013558 )

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Component Description:
32. ENGINE AND ENGINE COOLING:ENGINE
Bulletin Number: 3517
Bulletin Date: Jan 2001
Vehicle: 2,005 Chevrolet Aveo

Summary:
05-06-04-003A SUPPLEMENT - CKP LEARN AND UPDATED VALVE INFORMATION. ( NHTSA ITEM NUMBER - 10016541 )

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Component Description:
33. ENGINE AND ENGINE COOLING:COOLING SYSTEM
Bulletin Number: 3538
Bulletin Date: Jan 2001
Vehicle: 2,005 Chevrolet Aveo

Summary:
COOLING SYSTEM CONTAINS BLUE COOLANT FROM ASSEMBLY PLANT. TO INCLUDE 2004 - 2006 CHEVROLET EPICA, OPTR AND PONTIAC WAVE 2005 - 2006. ( NHTSA ITEM NUMBER - 10017011 )

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Component Description:
34. ENGINE AND ENGINE COOLING:ENGINE
Bulletin Number: 3620
Bulletin Date: Jan 2001
Vehicle: 2,005 Chevrolet Aveo

Summary:
05-06-01-030 SUPPLEMENT - VIN BREAKPOINT REVISION. ( NHTSA ITEM NUMBER - 10018621 )

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Component Description:
35. ENGINE AND ENGINE COOLING
Bulletin Number: 3625
Bulletin Date: Jan 2001
Vehicle: 2,005 Chevrolet Aveo

Summary:
CRANK NO START AFTER ENGINE REPAIRS - AC PRESSURE SENSOR AND TP SENSOR CONNECTORS MAY BE REVERSE. ( NHTSA ITEM NUMBER - 10018635 )

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Component Description:
36. SUSPENSION:FRONT
Bulletin Number: 3777
Bulletin Date: Jan 2001
Vehicle: 2,005 Chevrolet Aveo

Summary:
CLUNK POP NOISE IN THE FRONT SUSPENSION OVER BUMPS. ( NHTSA ITEM NUMBER - 10018586 )

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Component Description:
37. ELECTRICAL SYSTEM
Bulletin Number: 3496
Bulletin Date: Jan 2001
Vehicle: 2,005 Chevrolet Aveo

Summary:
NO START, HIGH RPM POWER LOSS, AND/OR SERVICE ENGINE SOON (SES) LIGHT - CHECK CRANK SENSOR. ( NHTSA ITEM NUMBER - 10016526 )

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Component Description:
38. VISIBILITYEFROSTER/DEFOGGER SYSTEM:REAR WINDOW
Bulletin Number: 3611
Bulletin Date: Jan 2001
Vehicle: 2,005 Chevrolet Aveo

Summary:
REAR DEFOGGER GLASS HOT TO THE TOUCH. ( NHTSA ITEM NUMBER - 10017012 )

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Component Description:
39. ELECTRICAL SYSTEM
Bulletin Number: 3779
Bulletin Date: Jan 2001
Vehicle: 2,005 Chevrolet Aveo

Summary:
SPEEDOMETER ACCURACY 7 TO 9% HIGHER THAN ACTUAL. ( NHTSA ITEM NUMBER - 10018606 )

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Component Description:
40. STEERING
Bulletin Number: 3804
Bulletin Date: Jan 2001
Vehicle: 2,005 Chevrolet Aveo

Summary:
LOOSE STEERING FEEL WHEN DRIVING. TO INCLUDE PONTIAC WAVE 2004-2006 (CANADA ONLY). ( NHTSA ITEM NUMBER - 10018970 )

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Component Description:
41. ELECTRICAL SYSTEM:IGNITION
Bulletin Number: 3684
Bulletin Date: Jan 2001
Vehicle: 2,005 Chevrolet Aveo

Summary:
ECM LOCKS UP DURING SPS PROGRAMMING - REPLACE ECM. ( NHTSA ITEM NUMBER - 10019224 )

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Component Description:
42. SERVICE BRAKES, HYDRAULIC:ANTILOCK:ABS WARNING LIGHT
Bulletin Number: 3521
Bulletin Date: Jan 2001
Vehicle: 2,005 Chevrolet Aveo

Summary:
ANTI-LOCK BRAKING SYSTEM (ABS) LIGHT ON SPEEDOMETER MAY BE ERRATIC. DIAGNOSTIC TROUBLE CODE (DTC) C0055 C0235 C0236 OR C0237 STORED IN THE EBCM. ( NHTSA ITEM NUMBER - 10016711 )

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Component Description:
43. ENGINE AND ENGINE COOLING:ENGINE
Bulletin Number: 3988
Bulletin Date: Jan 2001
Vehicle: 2,005 Chevrolet Aveo

Summary:
HELI-COIL THREADS PULL OUT OF OIL PAN DRAIN PLUG OPENING - REPLACE OIL PAN. ( NHTSA ITEM NUMBER - 10021083 )

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